Software for Welding
Features
▶ Quickly create welding trajectories on the CAD
▶ Computes reports for quotations
▶ Makes digital Operational Method Sheets (OMS)
▶ Maual-activation Weld Sequencer ready for shopfloor
▶ Optimize welding sequence without FEA
▶ CAE integration - boost your modeling and optimize the process
▶ Compute GD&T from CAE results
▶ Faster Offline robot programming
▶ CAE projects management tool.
Automatic weldline detection
1 - Import CAD
2 - Extract weldable edges
3 - Define Welds
4 - Compute:
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Best sequence
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Get the Sequencer
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Report - Amount of weld
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Report - Weight with welds
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Report Robot/Human cycle time
Digital Operational Method Sheet
Shopfloor Sequence Visualizer
Once the welds are defined, you can easily make the Sequence Visualizer HTML file. It can be loaded in any device with web browser like TV's, tablets and phones.
The next step on the screen is manual activated through a keyboard, on-screen buttons and our own hardware options.
Ideal for:
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Training
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Prototypes
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Spare parts
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New products - Ramping up
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Low volume or seasonal products
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Showcase - Engineering presentations
Welding Sequence Optimizer
Welding Sequence Optimizer (WSO) is a pioneering plugin, it offers a digital toolset of Artificial Intelligence and Machine Learning algorithms that will help you to minimize the inherent welding deformation. It works in two ways, 1) as standalone without a need of running a CAE project, 2) acting as plugin for commercial welding simulation software's.
A general definition of the best sequence is a proper order of placement and welding direction for each bead that minimizes an objective function.
INTEGRATIONS
WELDING SIMULATION - CAE PLUGIN
Setting up WSO is simple, just load your welding simulation project, and it takes less than 10 minutes to start running.
WSO runs without human interaction. There are different algorithms each of them suitable for a particular stage of the Product Delivery Process (PDP).
Objective functions:
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Total deformation
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Single Axis displacement (x | y | z)
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Desired region (Particles)
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Effective Stress
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GD&T callout
It can be addapted to any FEA software:
Ready for Simufact Welding™.
Find out more
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GD&T ASSESSMENT FOR CAE RESULTS
CMM can be emulated by probing points on the deformed CAE model.
Our integration of Kotem Smart Profile. enables the evaluation of the blueprint GD&T characteristics.
While running a Sequence Optiization you can select a key characteristic as objective function instead of total displacement.
Geometric Dimensioning and Tolerancing Software
2D drawing
evaluation
Deformation Results
Coordinates
Decision
MULTI-ROBOT SEQUENCE OPTIMIZATION
Robotics Simulation & Virtual cell validation
Deformation
Results
Decision
For multirobot operations, WSO can integrate knowledge computed by RoboDK using a virtual manufacturing cell.
Objective function will consider:
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Collision free - sequence
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Cycle time
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Best robot assignment
PROJECTS
BENEFITS OF MINIMIZING DEFORMATION
PRICING
FREE
For evaluation purposes
✔ Weld detection / modeling
⦾ Reports
⚠ Basic Sequence Visualizer
⚠ Shopfloor Sequencer
⚠ AI sequence optimization
⦾ RoboDK integration
✔ Support by email / forum
⦾ works without license but limited funcationalities
⚠ 30 days evaluation
$0
Starter
For Quotations / Eng. Planning
✔ Weld detection / modeling
✔ Unlimited Reports
✔ Basic Sequence Visualizer
◴ Shopfloor Sequencer
◴ AI sequence optimization
✔ RoboDK integration
✔ Basic support
◴ Will give you some credits per month to run the feature
$180 /year
PRO
AI for Fabricators
✔ Weld detection / modeling
✔ Unlimited Reports
✔ Basic Sequence Visualizer
✔ Shopfloor Sequencer
✔ AI sequence optimization
✔ Support Robotics Softwares
✔ Dedicated support
$2300 /year
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Licenses are nodelock
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For floating licenses or paid-up options please contac us.