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Software for Welding

Features

▶ Quickly create welding trajectories on the CAD
▶ Computes reports for quotations
▶ Makes digital Operational Method Sheets (OMS)

▶ Maual-activation Weld Sequencer ready for shopfloor
▶ Optimize welding sequence without FEA

▶ CAE integration - boost your modeling and optimize the process
▶ Compute GD&T from CAE results
▶ Faster Offline robot programming
▶ CAE projects management tool.

Weld detection

Automatic weldline detection

Weld trajectories

1 - Import CAD

2 - Extract weldable edges

3 - Define Welds

4 - Compute:

  • Best sequence

  • Get the Sequencer

  • Report - Amount of weld

  • Report - Weight with welds

  • Report Robot/Human cycle time

Sequence visualizer

Digital Operational Method Sheet

Shopfloor Sequence Visualizer

Once the welds are defined, you can easily make the Sequence Visualizer HTML file. It can be loaded in any device with web browser like TV's, tablets and phones.

The next step on the screen is manual activated through a keyboard, on-screen buttons and our own hardware options.

Ideal for:

  • Training

  • Prototypes

  • Spare parts

  • New products - Ramping up

  • Low volume or seasonal products

  • Showcase - Engineering presentations

Welding Sequence order and direction
256X256_WSO_Logo.png

Welding Sequence Optimizer

Welding Sequence Optimizer (WSO) is a pioneering plugin, it offers a digital toolset of Artificial Intelligence and Machine Learning algorithms that will help you to minimize the inherent welding deformation. It works in two ways, 1) as standalone without a need of running a CAE project, 2) acting as plugin for commercial welding simulation software's.

A general definition of the best sequence is a proper order of placement and welding direction for each bead that minimizes an objective function. 

INTEGRATIONS

WELDING SIMULATION - CAE PLUGIN

Setting up WSO is simple, just load your welding simulation project, and it takes less than 10 minutes to start running.

 

WSO runs without human interaction. There are different algorithms each of them suitable for a particular stage of the Product Delivery Process (PDP).

Objective functions:

  • Total deformation

  • Single Axis displacement (x | y | z)

  • Desired region (Particles)

  • Effective Stress

  • GD&T callout

It can be addapted to any FEA software:

Ready for Simufact Welding™.

Thermal analysis welding simulation
deformation welding simulation
WSO FEA integration for welding

Decision

Deformation Results

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FEA Software

Find out more

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GD&T ASSESSMENT FOR CAE RESULTS

CMM can be emulated by probing points on the deformed CAE model.

Our integration of Kotem Smart Profile. enables the evaluation of the blueprint GD&T characteristics. 

While running a Sequence Optiization you can select a key characteristic as objective function instead of total displacement.

Geometric Dimensioning and Tolerancing Software

WSO GD&T integration

2D drawing
evaluation

Deformation Results

Coordinates

watch video on youtube

Decision

MULTI-ROBOT SEQUENCE OPTIMIZATION

Robotics Simulation & Virtual cell validation

WSO robotics simulation

Deformation
Results

Decision

watch video on youtube

For multirobot operations, WSO can integrate knowledge computed by RoboDK using a virtual manufacturing cell.

Objective function will consider:

  • Collision free - sequence

  • Cycle time

  • Best robot assignment

PROJECTS

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Projects

BENEFITS OF MINIMIZING DEFORMATION

Benefits of using welding sequence optimizer

PRICING

FREE

For evaluation purposes

✔ Weld detection / modeling

⦾ Reports [Limited]

⚠ Basic Sequence Visualizer

⚠ Shopfloor Sequencer

 

⚠ AI sequence optimization

⦾ RoboDK integration

✔ Support by email / forum

⚠ 10 days evaluation

$0

Starter

For Quotations / Eng. Planning

✔ Weld detection / modeling

✔ Unlimited Reports

✔ Basic Sequence Visualizer

◴ Shopfloor Sequencer [2]

 

◴ AI sequence optimization [2]

✔ RoboDK integration

✔ Basic support

$180 USD/year

PRO

AI for Fabricators

✔ Weld detection / modeling

✔ Unlimited Reports

✔ Basic Sequence Visualizer

 

✔ Shopfloor Sequencer

✔ AI sequence optimization

✔ Support Robotics Softwares

✔ Dedicated support

$2300 USD/year

CAE

Process optimization

✔ Weld detection / modeling

✔ Unlimited Reports

✔ All visualizers

 

✔ Shopfloor Sequencer

 

✔ WSO for CAE (All methods)

✔ Support Robotics Softwares

✔ Dedicated support

✔ GD&T integration

✔ Tools for CAE engineers

Need Quote

⦾ Works without license but limited functionality

◴ Will give you some credits per month to run the feature

Licenses are nodelock

For floating licenses or paid-up options please contac us.

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